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Roll-to-Roll Roller Coater for Film, Foil & Textiles – High Speed Uniform Coating, Customizable Roller Count & Drying Zones
جزئیات محصول:
| محل منبع: | چین |
| نام تجاری: | OSMANUV |
| گواهی: | ISO9001 |
| شماره مدل: | مشخصات |
پرداخت:
| مقدار حداقل تعداد سفارش: | 1 مجموعه |
|---|---|
| قیمت: | قابل مذاکره |
| جزئیات بسته بندی: | بسته بندی چوب |
| زمان تحویل: | 30-45 روز |
| شرایط پرداخت: | T/T |
| قابلیت ارائه: | مذاکره |
|
اطلاعات تکمیلی |
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| گارانتی: | یک سال | پهنای موثر: | 920 میلی متر |
|---|---|---|---|
| پهنای کار موثر: | 1320 میلی متر | مواد پوشش: | رنگ مایع |
| سرعت پوشش: | 0-50 متر در دقیقه | نام محصول: | تجهیزات پوشش غلتکی |
| حداکثر پهنای پوشش: | 1500 میلی متر | سرعت انتقال: | 5-20 متر در دقیقه |
توضیحات محصول
Roll-to-Roll Roller Coater for Film, Foil & Textiles
The Roller Coater (also called roll coating machine) applies a precise, uniform layer of paint, adhesive, varnish, oil, or other liquid coating onto flat panels or continuous rolls of material. It uses one or more rotating rollers to transfer coating from a reservoir to the substrate surface.
The machine is fully customizable - roller hardness, coating gap, number of rollers, drying method, and substrate width - to fit woodworking, metal finishing, flexible packaging, and lab applications.
Technical Parameters
| Parameter | Standard Value | Customizable Range |
|---|---|---|
| Max substrate width | 1300 mm (panel) / 650 mm (roll) | Customizable up to 2600 mm (panel) or 1600 mm (roll) |
| Substrate thickness (panel) | 2 - 60 mm | Customizable down to 0.5 mm |
| Substrate thickness (roll) | 0.05 - 3 mm | Customizable (foil to heavy fabric) |
| Coating wet thickness | 5 - 200 µm | Customizable (down to 1 µm, up to 500 µm) |
| Line speed | 0 - 20 m/min (panel) | 0 - 100 m/min (roll) - customizable |
| Roller hardness (Shore A) | 65 - 85 (applicator) | 30 - 95 customizable |
| Gap adjustment precision | ±0.01 mm (manual or motorized) | Customizable (micrometer screw or servo) |
| Number of coating rollers | 1 (single-sided) | 2 (double-sided) / 3+ customizable |
| Coating type supported | Paint, glue, oil, varnish | UV, water-based, solvent, wax - customizable material compatibility |
| Drying method | None (basic) | IR / hot air / UV - customizable length & zones |
| Power supply | 380V / 50Hz (3-phase) | 220V - 480V, 50/60Hz customizable |
Applications
- Woodworking - Plywood, MDF, furniture panels (primer, top coat, UV coating)
- Metal finishing - Steel/aluminum sheets (anti-rust oil, paint, passivation)
- Flexible packaging - Film, foil, paper (adhesive, release coating)
- Textiles & nonwovens - Waterproofing, flame retardant coating
- Customizable for: glass coating, ceramic green tape, battery electrode slurry
Customization
All models support full customization:
- Roller material (stainless steel / chrome-plated / ceramic / rubber / polyurethane)
- Number of rollers (single roll, reverse roll, gravure, 3-roll, 4-roll)
- Coating type (direct roll, transfer roll, kiss coating)
- Edge masking system to keep edges clean
- Heated rollers for hot-melt adhesives or wax
- Explosion-proof design for solvent-based coatings
- CE / UL / CSA certification - customizable
Features
- High coating uniformity - ±1 µm achievable on smooth substrates
- Quick roller change - tool-less or single-tool design for fast cleaning/changeover
- Automatic gap memory - recall previous settings for repeat orders
- Low waste - excess coating returned to circulation tank
- Easy cleanup - rollers and pans removable in minutes
- Touchscreen control with recipe storage (50+ recipes)
Support and Services
- 18-month standard warranty
- Remote diagnostics via TeamViewer / WhatsApp video call
- Spare rollers and parts stocked for 7+ years
- On-site commissioning and operator training (for industrial orders)
- Free process consulting to determine customizable roller type and coating method
Packing and Shipping
- Packing: Heavy-duty plywood crate + VCI anti-rust paper + stretch wrap
- Protective oil on exposed metal surfaces (for sea freight)
- Shipping: FOB (Shanghai / Shenzhen / Qingdao) or CIF by sea, air, or truck
- Delivery: 15 - 50 days based on customization level
Frequently Asked Questions
Q: Can the roller coater apply coating on both sides of a panel at the same time?
A: Yes. We can customize a double-sided roller coater with upper and lower applicator rollers.
Q: How do I clean the rollers between different colors or coating types?
A: Rollers are removable in under 5 minutes. We also offer a customizable automatic flushing system for solvent/water cleaning.
Q: Can I use the same machine for low-viscosity (water) and high-viscosity (paste) coatings?
A: Yes - but it may require different roller hardness and supply pump. We can customize the system with exchangeable roller sets and dual circulation loops.
Q: What is the typical coating thickness accuracy?
A: ±2 µm for standard models. For higher precision (±0.5 µm), we offer closed-loop gap control - customizable upon request.
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