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High-Precision UV Transfer System for 3D Curved & Irregular Surfaces – Customizable for Glass/Metal/Plastic Components
جزئیات محصول:
| محل منبع: | چین |
| نام تجاری: | OSMANUV |
| گواهی: | ISO9001 |
| شماره مدل: | مشخصات |
پرداخت:
| مقدار حداقل تعداد سفارش: | 1 مجموعه |
|---|---|
| قیمت: | قابل مذاکره |
| جزئیات بسته بندی: | بسته بندی چوب |
| زمان تحویل: | 30-45 روز |
| شرایط پرداخت: | T/T |
| قابلیت ارائه: | مذاکره |
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اطلاعات تکمیلی |
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| روش تغذیه: | پایین، سمت اختیاری است | راه خشک کردن: | اشعه ماوراء بنفش - قابل درمان است |
|---|---|---|---|
| پوشش qty: | 10 ~ 16 گرم در متر مربع | توان کل: | 39 کیلووات |
| نام ماشین: | رول روکش دوبل | تعداد غلتک: | 2 عدد |
| وزن کلی: | 2.2 تن | قدرت لامپ UV: | 6/8/9.7 کیلووات |
| برجسته کردن: | UV coating machine for 3D surfaces,UV transfer system for metal components,Customizable UV coating for glass parts |
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توضیحات محصول
High-Precision UV Transfer System for 3D Curved & Irregular Surfaces
Product Overview
This customizable UV transfer printing line utilizes UV-curable resins and precision molds to transfer micro/nano-scale patterns onto various substrates. Available in roll-to-roll flexible film, high-precision 3D component, and fully automatic rotary configurations.
Key Configurations:
- Roll-to-roll flexible film systems
- High-precision 3D component processing
- Fully automatic rotary configurations
Technology & Working Principle
UV transfer printing (also known as UV imprinting or UV-DTF transfer) uses UV-curable resin to replicate patterns from a mold/template onto target substrates. Unlike traditional direct UV printing, UV transfer allows decoration of curved, textured, uneven, or hard-to-reach surfaces including cylindrical objects and 3D components.
Working Process:
- UV resin application onto transfer film or directly on mold
- Pattern imprinting using UV exposure (curing in seconds)
- Transferred pattern bonding to target substrate
- Final peeling reveals durable, scratch-resistant graphics
Technical Specifications
| Parameter | Roll-to-Roll Film Model | High-Precision 3D Model | Fully Automatic Rotary Model |
|---|---|---|---|
| Substrate Types | PET, PEN, PMMA, PC films | Glass, metal, plastic parts, ceramics | Cosmetic containers, electronic housings |
| Max Substrate Width/Size | Up to 500 mm | Max 450×500 mm sheet | Up to 315 mm print circumference |
| Coating Method | Slit die / micro-gravure | Spin coating / dispensing | Roller coating / screen printing |
| Coating Thickness Range | 1 – 500 µm | 1 – 500 µm | 5 – 200 µm |
| Coating Uniformity | ±1% | ±0.002 mm | ±5% |
| Minimum Feature Size | < 30 nm (NIL) | 50 nm – <30 nm | > 100 µm |
| Machine Speed | Up to 20 m/min | 40-50 parts/min | 25-50 parts/min |
| Position Repeat Accuracy | ±0.05 mm | ≤±0.05 mm | ±0.1 mm |
Applications
- Electronic Components: Phone housings, laptop covers, automotive interior panels
- Cosmetic Packaging: Bottles, jars, caps, tubes (cylindrical/oval/square shapes)
- Drinkware & Glassware: Mugs, water bottles, glass surfaces (dishwasher tested)
- Flexible Electronics: Conductive patterns, sensors, NFC antennas on PET films
- Optical Films: Anti-reflective coatings, light guide plates, diffusion films
- Promotional Products: Branded merchandise, short-run custom items
- Automotive Parts: Dashboard trim, emblems, interior decorative components
Customization Options
This UV transfer printing line is highly customizable for your specific production requirements:
- Coating Method: Slit die, micro-gravure, spin coating, or screen printing
- Substrate Shape: Flat sheets, rolls, cylindrical, oval, triangular, hexagonal, or custom 3D shapes
- UV Lamp Type: LED (longer life, cooler) or metal halide (higher energy)
- Mold/Template: Custom patterns, textures, logos, or nano-scale features
- Number of Stations: Expandable from 3 to 6 stations for multi-color/process integration
- Automation Level: Manual loading → semi-auto → fully automatic with robotic integration
Key Features
- Decorate complex surfaces including curved, textured, and 3D objects
- High resolution support for 300/600/900/1200 dpi, feature size <30nm for nano-imprint
- Scratch-resistant, dishwasher-tested graphics with strong adhesion
- UV curing at room temperature – safe for heat-sensitive materials
- Automated white ink circulation reduces operator intervention
- High repeat accuracy with mechanical position repeatability ≤±0.05mm
- Minimal material waste compared to traditional printing methods
- Precise thickness control with ±0.002mm tolerance for micro-optical applications
Support & Services
- Free material testing with substrate trial printing
- On-site installation and commissioning
- Comprehensive operator training program
- Remote troubleshooting via video call or IoT monitoring
- 12-month warranty on mechanical components, 6-month on UV lamps
- Spare parts availability (molds, UV lamps, rollers)
- Custom mold design and fabrication service
- Lifetime technical support via phone, email, or chat
Frequently Asked Questions
What is UV transfer printing? How is it different from direct UV printing?
UV transfer printing prints onto a transfer film first, then applies the cured graphic to the target surface. Unlike direct UV printing, transfer printing works on curved, textured, irregular, and hard-to-reach surfaces that cannot fit under a flat UV printer. Applications include drinkware, automotive parts, cosmetic containers, and electronic housings.
What substrates can this UV transfer line handle?
The system is customizable for a wide range: flexible films (PET, PC, PMMA), rigid sheets (glass, metal, acrylic), and 3D objects (cylindrical, oval, triangular, hexagonal, square, curved bottles and jars). For roll-to-roll configuration, max substrate width is 500 mm.
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